Control Engineer Job Description, Skills, and Salary
Are you searching for a control engineer job description? Get to know about the duties, responsibilities, qualifications, and skills requirements of a control engineer. Feel free to use our control engineer job description template to produce your own control engineer job description. We also provide you with information about the salary you can earn as a control engineer.
Who is a Control Engineer?
A control engineer usually referred to as a control systems engineer is an engineer who creates and improves multifunctional machinery. These machines include vehicles, aircraft, and other machinery that frequently varies and moves while in use. The field of engineering known as control engineering uses the concepts of control theory to create systems that produce desired behaviour in a regulated way. Consequently, control engineering is an interdisciplinary subject even though it is frequently taught in electrical engineering courses at universities.
Engineering of control systems focuses on the analysis and design of systems to increase the system’s responsiveness, precision, and stability. Both traditional and contemporary methods are used in the two control systems. The system’s mathematical model is constructed first, and then analysis, designing, and testing are conducted. After checking the stability’s necessary conditions, optimization comes next. Control engineers study, create, and improve complicated systems that are made up of tightly synchronized mechanical, electrical, chemical, metallurgical, electronic, or pneumatic components. Control engineering, therefore, deals with a variety of dynamic systems, including those that interface with people and technology. Generally speaking, these systems are referred to as control systems. They integrate mathematics and fundamental engineering to create sophisticated solutions that aid in the proper operation of these multi-functional systems so that users can utilize these items with ease.
A control engineer’s main responsibility is to create and construct machinery that will track and manage the productivity of engineering systems and machines. Control engineers are needed in a variety of industries, but they are particularly prevalent in the manufacturing, construction, and automotive sectors. Both sophisticated systems, like those used to build aircraft, and everyday systems, like those found in washing machines, require the use of control engineering systems. The goal of control engineering is to minimize the necessity for human intervention. You must be able to understand the underlying ideas and workings of automatic control. You may design customized and precise control systems by understanding how to develop open-loop and closed-loop control systems. You must be comfortable working with advanced computer technology because the majority of a control engineer’s everyday tasks will involve it. One of the abilities a control engineer may need to possess is proficiency with computer-aided design (CAD), as well as knowledge of the operation of programming techniques like PLC and HMI.
With a four-year degree, you can work as a controls engineer at the entry-level. Employers seeking control engineers often require a bachelor’s degree in engineering or a closely related discipline of engineering. A Master’s degree and several years of relevant experience are typical requirements for senior-level roles. The relevant degrees, certifications, and job-hunting advice for future control systems engineers are covered in the sections that follow. Engineering-based degrees are listed as a requirement for employment by many organizations. However, the kind of specialization you choose to pursue may depend on the industry you want to work in. For instance, you can think about getting a Bachelor of Science in Computer Science if you want to work in the information technology (IT) sector.
A Master of Science in Electrical Engineering, on the other hand, might be pursued by someone who wants to work in the electrical and electronic manufacturing industry. A professional certificate is a great method to show prospective employers your skill set. Professional Certificates can be used to make up for any gaps in your knowledge or experience. If you’re not sure where to begin, go through job postings for employment that catch your attention. Finding a focus might be aided by learning about in-demand talents from firms that are currently hiring.
Control Engineer Job Description
What is a control engineer job description? A control engineer job description is simply a list of duties and responsibilities of a control engineer in an organization. Below are the control engineer job description examples you can use to develop your resume or write a control engineer job description for your employee. Employers can also use it to sieve out job seekers when choosing candidates for interviews.
Control Engineers are responsible for different roles and duties such as;
- Create innovative systems that can operate on computers or other controlled devices.
- Perform a study on novel designs to ascertain their plausibility.
- Work with other engineers and designers to make sure every product is of the greatest calibre and functionality.
- Learn about the numerous branches of engineering, such as mechanical, electrical, and general engineering.
- Keep thorough records of a product’s creation
- Create control systems by client requirements, such as when creating automation tools or electrical parts like motors or transformers.
- Design, develop, and test electrical controls for industrial machinery or equipment, such as motors, generators, pumps, valves, or robotics.
- Consult with customers to verify that designs are appropriate for their needs and objectives.
- Identify potential issues with the current systems and suggest fixes.
- Design electrical machinery such as motors, generators, transformers, and circuit breakers in collaboration with engineers.
- Create computer models of the electrical system to simulate its operation in various scenarios.
- Watch over building projects to make sure they adhere to all safety requirements.
- Create wiring schematics and diagrams to better understand how the electrical system functions.
- Describe the system’s intended use and how it will impact the company.
- Manage control projects and troubleshoot control system problems.
- Create new monitoring and control systems that adhere to ISA and CSI requirements.
- Expand training and start-up assistance for control and monitoring systems.
- Create and implement wireless factory communication systems.
- Execute equipment walks before startup to verify the installation.
- Handle the safe startup of facility equipment.
- Work with contractors and equipment providers to troubleshoot and fix startup problems.
- Create new PLC control systems and their documentation, from concept through qualification.
- Comprehend process control problems and create control solutions to improve the process with the help of a manufacturing engineer.
- Investigate issues with the PLC control systems in use today.
- Reverse engineer the programs and systems in use today to recover from failures.
- Keep the PLC source code current configuration control.
- Support plant operations using controls engineering.
- Respond to production-impacting downtime occurrences.
- Investigate the wiring and PLC/SCADA logic of control systems.
- Bachelor’s degree in engineering or any related field is required.
- 2-4 years of relevant work experience is essential.
- Technical expertise with some software programs.
- Understanding of programming logic and algorithm design.
- Knowledge of the corrective action (CA) and root cause analysis (RCA) techniques is required.
- Working knowledge of monitoring, control, and automation software.
- The capacity to set up, configure, diagnose, and maintain electrical and mechanical systems.
- Understanding of engineering documents, electrical schematics, and standard operating procedures.
- Strong analytical skills to solve problems based on cause and effect.
- Outstanding communication abilities.
- Problem-solving skills: The capacity to recognize and address problems that can emerge throughout a process is known as problem-solving skills. Maintaining the stability of an entire production system may fall within your purview as a process control engineer. Control engineers create solutions by determining the underlying cause of a problem. To locate the cause of electrical problems, such as a broken circuit or a faulty component, they employ their problem-solving abilities. To find the best way to resolve the situation, they also employ their problem-solving abilities.
- Mathematics skills: The capacity to use logic and reasoning to solve issues is a component of mathematical skills. You might have to apply mathematics as a process control engineer to determine how much of a chemical or other input is required for a reaction in an industrial system. Math can also be used to figure out how to change a machine’s controls so that it produces the result you want.
- Control system knowledge: Good understanding of control systems is essential in this position. Electrical engineers employ control systems as a means of regulating the flow of electricity. Electrical engineers can regulate the flow of electricity using control systems, which are made up of electrical relays, circuit breakers, fuses, and other devices. Electrical engineers must be adept at using control systems because they are a critical component of the discipline.
- Analytical skills: To evaluate data and decide on the state of a process, control engineers apply their analytical skills. They utilize these abilities when developing new procedures because they must comprehend how various variables interact. The engineer must understand what might happen if the temperature changes, for instance, if a process demands a specific temperature for maximum performance.
- Leadership skills: You need leadership skills if you want to inspire and direct your team. An entire production line or system may be under your control as a process control engineer. This necessitates collaboration with others and good task delegation. As a manager, you may manage teams better by using your leadership talents.
- Programming language proficiency: Programming languages are used by control engineers to construct software that automates electrical systems. Knowing one or more programming languages well can help you create client-specific software.
- Communication skills: The ability to present information in a way that others can understand is referred to as communication skills. Communication with engineers and personnel with varying degrees of competence may be necessary for process control engineers. Control engineers frequently collaborate on projects with other engineers and experts. You can effectively exchange ideas and collaborate with people if you have strong communication skills. Communication abilities can also be used to convey complex concepts to non-technical audiences.
- Engineering skills: Engineers who work in control system construct and maintain the tools they use every day using their engineering skills. They frequently have engineering backgrounds in mechanical, electrical, or chemical, which enables them to build and manage sophisticated machinery. When troubleshooting machines, process control engineers also employ engineering techniques because they must comprehend how each component functions to come up with solutions.
- Project management skills: Process control engineers frequently manage several projects at once, therefore they need strong project management skills. This calls for the ability of these professionals to efficiently manage their time and guarantee that all of the projects they’re working on live up to the standards set by their employers. To monitor each project’s development, they also employ project management tools like Gantt charts.
How to Become a Control Engineer
Step 1. Obtain a bachelor’s degree
Obtaining a bachelor’s degree in engineering is the first requirement to become a control engineer. To complete courses in a range of engineering topics and provide a solid foundation of engineering knowledge and abilities, many aspiring control engineers choose to major in general engineering. You can also select a major that is more narrowly oriented, like mechanical or electrical engineering. Since control engineers frequently work with sophisticated computer systems, many candidates also place a high priority on pursuing computer science courses.
Step 2. Acquire experience in engineering
Obtain an entry-level engineering position after receiving your bachelor’s degree. This will provide you with the chance to advance your engineering knowledge and obtain practical experience in the industry. Additionally, if you work for a company that also hires control engineers, it might assist you quickly learning about the day-to-day tasks of the position. You can check for openings online or ask faculty members in your college’s engineering department whether any entry-level engineering positions are available. An engineering internship is another option, and you can often search for one online.
Step 3. Obtain a master’s degree
Consider earning a master’s degree while gaining engineering experience. Although control engineers can frequently find employment without a graduate degree, many applicants nevertheless decide to pursue one to be eligible for higher-paying roles with greater authority and responsibility. A Master of Engineering degree is often the most popular postgraduate degree for aspiring control engineers, but you can also select a more narrowly concentrated field of study, including engineering management or systems engineering. These courses combine classroom instruction with real-world application, taking about two years to complete on average.
Step 4. Acquire license in the field
You can apply for an engineering license after a few years of experience in the industry. This certification will show employers that you are uniquely equipped and can help you land higher-level engineering roles. The Professional Engineer (PE) license from the National Council of Examiners for Engineering and Surveying (NCEES) is the most popular license for engineers to acquire, although the precise licensing requirements for engineers can differ based on the state where you live. Passing both the Fundamentals of Engineering test and the Principles and Practice of Engineering test is required for NCEES licensing.
Step 5. Seek a control engineer position
Once you have obtained your professional engineer license, you can begin looking for control engineer employment. Asking your boss about prospects to rise to a control engineer role may be helpful if you already have experience in a specific business or technical practice. You might also check for other businesses in your area, like industrial firms, power corporations, and governmental organizations, that might be hiring control engineers. Searching online via a search engine or job search website is another way to uncover open positions.
Where to Work as a Control Engineer
Control engineers work in a variety of places, including office buildings, manufacturing factories, power plants, automotive companies, construction, and other industrial settings. They might be subjected to electrical and magnetic forces, noise, dust, and other airborne contaminants. Additionally, they might need to work in cramped areas. Although they may need to work extra to fulfill deadlines or respond to emergencies, control engineers normally work a regular 40-hour week. Additionally, they could visit job sites to assess the situation or offer technical support.
Control Engineer Salary Scale
Control engineers can earn a wide range of salaries depending on several significant aspects, such as their level of education, their certifications, their supplementary skills, and the number of years they have worked in their field. The typical salary range for Controls Engineers in the United States is between $66,878 and $79,369. The average salary is $74,460. In Germany, control engineers earn between €40.000 and €74.000 annually.
In Nigeria, the average annual salary for a control engineer is about 3,516,000 NGN. From 1,860,000 NGN to 5,340,000 NGN is the wage range. In Canada, a control engineer has average yearly pay of $74,063. Most experienced workers can earn up to $110,093 per year, while entry-level occupations start at $57,025 annually. In the UK, a control engineer makes an average yearly pay of £40,757. The salary ranges from £35,000 to £55,000 annually. The average yearly income for a control engineer in India is 5.0 Lakhs, with salaries ranging from 2.4 Lakhs to 13.3 Lakhs.